Synthelast
Barefoot shoe with a thin flexible sole bending in the hand

Materials for barefoot footwear

Barefoot feel. Engineered to last.

Very soft, flexible compounds for thin soles with abrasion resistance: thermoplastic rubber for sole injection and PVC for direct injection onto the upper.

+50
years formulating for footwear
2
technologies: TR and PVC
100%
recyclable
REACH
compliance

01 — The challenge

In a barefoot sole, the material is everything.

01

Thin

Zero drop and low thickness so the foot feels the ground.

02

Soft

Low hardness with longitudinal and torsional flexibility.

03

Durable

Withstands abrasion and repeated flexing without cracking.

Person walking in barefoot shoes on stone
Kids' barefoot shoe with a thin flexible sole bending in the hand

02 — Kids' footwear

Designed for growing feet.

A child's foot is still developing. A thin, soft, flexible barefoot sole lets it move, support itself and work as it would barefoot. That's why this range is especially suited to kids' footwear: it respects the natural growth of the foot.

The shoe follows the foot; it doesn't constrain it.

Freedom of movement

The sole flexes with the foot in every direction, without stiffening it.

Natural stride

Zero drop: heel and forefoot at the same height, without altering posture.

Feels the ground

Thin sole that transmits the ground when walking, like going barefoot.

Lightness

TR has a density of 0.91 g/cm³: light soles that don't tire.

Withstands play

Abrasion resistance for intense everyday use.

Safe materials

REACH compliant. The PVC is formulated without phthalates.

For the manufacturer

Tailor-made kids' collections.

  • Low hardness formulated for each model and size.
  • Custom colour and opaque, translucent or rubber-effect finishes.
  • Samples to test on your own machine.

03 — Materials

TR or PVC: choose your process.

Two injection technologies for two ways of making a barefoot sole.

Thermoplastic rubber (TR)

Thermoplastic rubber (TR)

SBS-based compound for sole injection; the sole is then cemented or stitched to the upper. Very soft touch and high flexibility with good abrasion resistance. Opaque, translucent or rubber-effect finishes. 100% recyclable.

Ideal for

Thin barefoot soles for casual, light outdoor and kids' footwear assembled by cementing or stitching.

Process

Sole injected in a mould → cemented or stitched to the upper.

04 — Properties

What your sole needs.

01

Very soft touch

Low hardness for a natural, comfortable step.

02

High flexibility

The sole follows the foot's movement in every direction.

03

Abrasion resistance

Low thickness doesn't mean short service life.

04

Grip

Good traction on varied surfaces.

05

Stable processing

Consistent machine behaviour batch after batch.

06

Tailor-made

Hardness, colour and finish formulated for your model.

05 — Technical data

TR vs PVC.

PropertyTRPVC

Note: These data should be considered indicative values for users. They refer to tests carried out in our laboratory on test specimens, and do not guarantee that these values fully or partly match those obtained by other laboratories, even when the same analysis methods are used.

06 — How we work

From briefing to production.

  1. 01

    Briefing

    Tell us the model, process, hardness and finish you need.

  2. 02

    Formulation

    We tune the compound in our laboratory.

  3. 03

    Samples on your machine

    Trials under your real injection conditions.

  4. 04

    Validation

    We check results and fine-tune as needed.

  5. 05

    Production and technical support

    Stable supply and ongoing technical support.

07 — FAQ

Frequently asked questions.

TR or PVC?+

It depends on your process: if you inject the sole and then cement or stitch it, TR; if you use direct injection onto the upper, PVC. We advise you based on your machinery.

What hardness do I need?+

It depends on thickness, use and the feel you want. We formulate the hardness for your model.

Can I test it on my machine?+

Yes. We send samples so you can test them under your real injection conditions.

What colours and finishes are available?+

Custom colour. TR: opaque, translucent or rubber effect. PVC: opaque, rubber effect.

Are they recyclable and REACH compliant?+

TR is 100% recyclable and PVC is phthalate-free and REACH compliant.

08 — Contact

Tell us about your sole.

Process, hardness and finish. We'll propose the compound and send samples.